RM3090E _59 Vehicle Exterior _008792 WINDOW / GLASS _0050080 WINDSHIELD GLASS A

WINDOW / GLASS  WINDSHIELD GLASS  REMOVAL  


PROCEDURE

Hide 1. PRECAUTION

NOTICE:
·

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

If the windshield glass is replaced on a vehicle equipped with an lane departure alert camera, make sure to use a Toyota genuine part, as the camera may not be able to be installed due to a missing bracket or the lane departure alert system may not operate properly due to a difference in the transmissivity or ceramic line shape.



Hide 62312B 3.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH

a.

Partially remove the front door opening trim weatherstrip LH so that the front pillar garnish LH can be removed.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL


Hide 62311B 4.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure described for the LH side.


Hide 63310 15.REMOVE ROOF HEADLINING ASSEMBLY

HINT:

It is not necessary to completely remove the roof headlining. Slightly lower the front section of the roof headlining.


a.

Partially remove the roof headlining assembly.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL


Hide 56111 22.REMOVE WINDSHIELD GLASS

a.

Using a knife, cut off the windshield outside moulding as shown in the illustration.

E268572C02
1.583,0.667 1.583,0.333 1.583,0.333 1.333,0.333 false 4.667,0.583 4.667,0.25 4.667,0.25 4.5,0.25 false 6,1.25 5.75,1.25 false 2.667,1.167 2.417,1.167 false 1.25,1.083 1.25,1.25 false 4.208,1.281 4.625,1.281 4.625,1.281 4.625,1.188 false 1.167,0.26 1.479,0.417 0.313,0.156 10 *1 4.042,1.208 4.354,1.365 0.313,0.156 10 *2 6.042,1.177 6.354,1.333 0.313,0.156 10 *3 2.635,0.729 2.948,0.885 0.313,0.156 10 *a 4.323,0.188 4.635,0.344 0.313,0.156 10 *1 1.198,1.26 1.51,1.417 0.313,0.156 10 *2 2.698,1.094 3.01,1.25 0.313,0.156 10 *3 1.771,0.177 2.083,0.333 0.313,0.156 10 *a 5.198,0.073 5.51,0.229 0.313,0.156 10 *a 6.125,0.854 6.438,1.01 0.313,0.156 10 *a
*1 Moulding *2 Windshield Glass
*3 Vehicle Body - -
*a Cut - -



b.
E268573C01
2,0.833 2,0.333 true 2.917,1.667 3.167,1.917 true 0.417,1 0.917,1 true 1.135,2.938 1.135,2.604 true 2.292,2.938 2.292,2.604 true 0.833,3.667 1.25,3.667 true 3.135,1.917 3.365,2.083 0.229,0.167 10 *1 1.948,0.167 2.26,0.323 0.313,0.156 10 *2 0.24,0.927 0.552,1.083 0.313,0.156 10 *3 1.094,2.969 1.406,3.125 0.313,0.156 10 *4 1.302,3.594 1.615,3.75 0.313,0.156 10 *5 2.26,2.969 2.573,3.125 0.313,0.156 10 *4
*1 Handles
*2 Plastic Sheet
*3 Protective Tape
*4 Stopper
*5 Piano Wire


Apply protective tape to the outer surface of the vehicle body to prevent scratches.


c.

From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration.


d.

Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

NOTICE:
·

When separating the glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.

·

To prevent the instrument panel from being scratched when removing the glass, place a plastic sheet between the piano wire and instrument panel.




e.
E270264

Place matchmarks over the glass and vehicle body at the locations indicated in the illustration.

HINT:

Matchmarks do not need to be placed if not reusing the glass.



f.

Cut through the adhesive by pulling the piano wire around the glass.

NOTICE:

Leave as much adhesive on the vehicle body as possible when cutting through the adhesive.



g.

Disconnect the stoppers.

E270660C01
5.625,0.75 5.875,0.75 false 4.698,0.75 4.948,0.75 false 1.667,0.833 1.917,0.833 false 0.573,0.125 0.885,0.281 0.313,0.156 10 *A 4.271,0.146 4.583,0.302 0.313,0.156 10 *B 1.948,0.76 2.26,0.917 0.313,0.156 10 *1 4.521,0.677 4.833,0.833 0.313,0.156 10 *2 5.896,0.667 6.208,0.823 0.313,0.156 10 *1
*A for 1-piece Type *B for 2-piece Type
*1 No. 1 Windshield Glass Stopper *2 No. 2 Windshield Glass Stopper


NOTICE:
·

The No. 1 and No. 2 windshield glass stoppers are installed on the windshield glass as shown in the illustration. Be careful not to damage the windshield glass when cutting off the adhesive.


·

To prevent the windshield glass from falling when performing this operation, be sure to hold the windshield glass using suction cups.



HINT:

Depending on the vehicle, either 1-piece or 2-piece type stoppers may be present.



h.

Using suction cups, remove the windshield glass.

NOTICE:
·

Be careful not to drop the windshield glass sub-assembly.


·

Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.




Hide 75533E 23.REMOVE WINDSHIELD OUTSIDE MOULDING

a.

When reusing the windshield glass:

i.

Using a scraper, remove the windshield outside moulding.

NOTICE:
E271070C01
0.052,0.052 0.365,0.208 0.313,0.156 10 *A
*A Back Side


·

Be careful not to damage the windshield glass.


·

Be sure to replace the windshield outside moulding with a new one.





Hide 56117A 24.REMOVE WINDOW GLASS ADHESIVE DAM

a.

When reusing the windshield glass:

i.

Using a scraper, remove the window glass adhesive dam.

NOTICE:
E270657C01
0.042,0.042 0.354,0.198 0.313,0.156 10 *A
*A Back Side


·

Be careful not to damage the windshield glass.


·

Be sure to replace the window glass adhesive dam with a new one.





Hide 56115A 25.REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)

a.

When reusing the windshield glass:

NOTICE:
E271068C02
0.042,0.042 0.354,0.198 0.313,0.156 10 *A
*A Back Side


·

Be careful not to damage the windshield glass.


·

Be sure to replace the 1-piece type No. 1 windshield glass stopper with a new pair of 2-piece type No. 1 and No. 2 windshield glass stoppers.



i.

Using a scraper, remove the 2 No. 1 windshield glass stoppers.



Hide 56116C 26.REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

a.
E270685C01
0.042,0.052 0.354,0.208 0.313,0.156 10 *A
*A Back Side


When reusing the windshield glass:

NOTICE:
·

Be careful not to damage the windshield glass.


·

Be sure to replace the No. 2 windshield glass stoppers with new ones.



i.

Using a scraper, remove the 2 No. 2 windshield glass stoppers.



Hide 56115A 27.REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

a.
E270665

Remove the 2 No. 1 windshield glass stoppers.

i.

Be sure to replace the No. 1 windshield glass stoppers with new ones.



Hide 28.CLEAN VEHICLE BODY

E268574C01
2.083,1.333 2.083,1.667 false 0.427,1.344 0.427,1.677 false 2.583,0.917 2.083,1 2.083,1 2.083,1.167 true 1,0.833 0.5,0.917 0.5,0.917 0.5,1.083 true 1.052,0.75 1.365,0.906 0.313,0.156 10 *1 0.375,1.688 0.688,1.844 0.313,0.156 10 *2 2.615,0.833 2.927,0.99 0.313,0.156 10 *1 2.031,1.688 2.344,1.844 0.313,0.156 10 *2
*1 Adhesive
*2 Vehicle Body


a.

Clean and shape the contact surface of the vehicle body.

i.

On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

HINT:

Leave as much adhesive on the vehicle body as possible.


NOTICE:

Be careful not to damage the vehicle body.




b.

Clean the contact surface of the vehicle body with cleaner.

HINT:

Even if all the adhesive has been removed, clean the vehicle body.